How to Properly Maintain Your 3D Printing Machine?


When the topic of conversation shifts into the finicky piece of hardware, nothing can be fussier than how a 3D printing machine is. Who in the right frame of mind will want to deal with a breakdown or be put to a halt by a filament problem when he is in the middle of doing his own 3D printed masterpiece.  Much like any other appliance or highly- sensitive office equipment, you need to provide to your 3D printer the proper care it needs, not just to optimize its service life but to also get the most value out of it. 

The truth about 3D printers is that the quality of their manufacture is not something that we would want them to be in. In short, they are made in a tacky fashion and most probably even some of the well-known brands are making use of second-rate components in manufacturing their product offerings. This is the underlying reason why most owners of 3D printers are finding themselves

It is at this point that maintenance for 3D printer comes in. For them to get the costs of its hardware components down, although we are not generalizing that all manufacturers are into this kind of practice but some are. Some manufacturing firms have tried to get away with their using inferior quality components. The ones who are on the losing end here are the owners who were led to go beyond than just giving their piece of equipment the normal maintenance and modding routine, compared to how you’d normally do on any standard household appliance. 

The quality of these machines is coming up. But as of the moment, things are like that. It is what it is, but here are some valuable tips that will help you get around this problem.  

Have Your 3D Printer Regularly Lubricated

Much like how your car engine works. Your 3D printing machine comes with lots of lots of metal moving parts. If you don’t keep the linear bearings and rods for seizing up, it can lead to sudden stoppages.  But you’re not supposed to use motor oil, though. What works well here? Sewing machine oil. You only need to have a drop on the rails, and that is supposed to do the trick.  

Your Filament Nozzle Should be Cleaned 

The quality of your 3D printing can be adversely impacted by clogging on the filament nozzle. Even if it is just a tiny clog, it tends to foul up your design, or it could render your piece to have weaker structural integrity as to how it otherwise might be.  If you will notice there is just a curve while the filament is coming down from the nozzle, you should take it as a sign that you have got a problem.  

It is such a relief to know that this is straightforward maintenance for your 3D printing machine. You can move your nozzle and take it out from your 3D printer.  To carry this out, you may need to have on hand a razor blade, some tape, a glass jar, and some acetone. You may get this from your hardware store.  

Get Your Extruder Gear Clean

This part here comes with a risk. Debris build-up can sabotage this after several printing jobs has been carried out. Initially, you need to unscrew your printer’s extruder and out from it.  Remove the extruder cover afterward. Hex keys may come in handy here so you can remove the screws that secure the fan in place. Concerning the unit model that you have, you may need to dismantle some more just so you can reach the extruder. Once you reached it, with the help of any sharp tool you can use, you need to scrape the gunk off of it. 

 Update the Firmware of Your 3D Printer

3D printers work in much the same way as your desktop computer. It is of paramount importance that you see to it that its firmware is always up to date all the time. Provided that you are having your hardware well-maintained and your machine became buggy, you have a good chance that other users may have already identified what the problem is and you can resolve it by downloading an update.  

Which One is Better Water Jet Cutting or LaserJet Cutting?

People are under the impression that they can be very straightforward when it comes to choosing between water jet cutting and laser jet cutting. There is no possible way you can say which one is better because each one of them is naturally more suitable for use in different materials. Each one can be utilized in different applications. Therefore, trying to choose between water jet and laser cutting, it would depend entirely to your specifications.  

As the name itself suggests, laser cutting involves the use of laser, it will help you to burn, melt or vaporize a material. During this process, a beam of focused light is used to carry out a cut design. The laser beam itself can be static and stationary or, depending on your cut-design, you can have it move across the material. 

Laser cutters perform extremely well with materials that have a thickness range between 0.12”  to 0.14”. This method of cutting is commonly used to cut sheets of medium-thickness steel.  

Water jet cutting machines are using a jet of high-pressure water and are often combined with an abrasive material such as garnet particles. Adding abrasive particles to the water itself will help intensify the water jet’s ability to cut through a material, thus reducing work time. 

Even if many people qualify laser cutting as some kind of complementary service to the water jet method, many are surprised to know that the latter is actually offering a wide array of advantages as follows: 

  • Adaptable to work with a wider spectrum of materials
  • Capable of cutting through materials whose thickness makes it difficult for the laser to cut.
  • The absence of the heat-affected zone (HAZ)
  • Easy on the environment. 
  • Safer to use compared to other cutting methods
  • No need to observe uniformity of material 
  • Higher tolerance level on thicker parts
  • Better edge finish

Even if laser cutters tend to work a nice job in cutting through non-ferrous materials, they tend to be quite thinner, much like wood and plastics. But the thing is when it comes to the edge some parts are usually burnt as brought about by the heat generated by this cutting method. On the other hand,  with water jet cutting, you can profile almost any material having a maximum thickness of 250mm as opposed to the laser’s 25mm thickness. 

These 2 cutting methods sometimes have outstanding features of their own and sometimes you need to take them into account when trying to decide which one is most suitable to your needs. Holes with a much smaller diameter compared to the level of thickness of the material can’t be lasered. In this case,  a waterjet machine is a much better option because it can handle extremely small holes. 

What About the Cost? 

Many people who consider laser cutting as the most cost-effective option for thin parts and are not actually bothered by its level of accuracy or quality of finish,  would usually settle for this method of cutting. Nevertheless, with water jet cutting and its ability to pile up sheets, is catching up fast and one important aspect to look into here is that as the level of thickness of the material increases, the natural tendency of the waterjet is to become even more cost-efficient.  

The Challenges of 3D Printing Service

For many years now, most of us have witnessed the unstoppable progress that 3D printing service, also known as additive manufacturing, has been making in terms of techniques employed, technologies being incorporated, and the various business organizations that are taking great interest from just a few companies before to several hundred now. 

Many industries are slowly but surely beginning to embrace this state-of-the-art cutting technology, and as this unfolds right before us, let us try to delve deeper to the possible challenges that you might encounter with this

Despite the bullish public perception regarding the tremendous growth and the great potential of 3D printing in many different applications in various industries, there are several challenges worth nothing first.

Almost every manufacturing stakeholders that are in charge of the 3D printing needs of their organization complain about some of these challenges. 

Here are the top challenges that the manufacturing sector faces with 3D printing: 

  • Cost of materials
  • Part quality
  • Difficulty in scaling operations
  • A limited selection of materials
  • Cost of system equipment
  • Technology limitations
  • Lack of in-house expertise

Despite the seemingly insurmountable challenges, many industry experts are optimistic that 3D printing service is bound to change the face of the manufacturing industry. 

We can’t get away from the fact that there is a very stiff competition in the manufacturing space, and that signifies that these perceived challenges are just mere stumbling blocks, they just need to overcome them. 

The manufacturing sphere must not only think about the technical rewards and benefits that 3D printing could bring but most importantly it must take into consideration the value it can add to any business. 

It is of paramount importance that business entities to not only just make an effort to identify applications and parts they can make use 3d printing for, but they also need to pay attention to how they can make it fit into their entire manufacturing strategy. 

Simply put, it is not about searching and looking for products that will the technology but seeing to it that the technology on hand will be fitting the business model itself and the product they have on offer.  

Manufacturing Challenges

The use and the application of 3D printing when designing for manufacturability is likely to become a challenge, too. 3D printing is not considered as a viable option over traditional manufacturing in any large scale production runs.  It is important for 3D printing to take into consideration the final production process during the design phase. 

If a particular component can be fabricated via 3D printing technology, but there would be some level of difficulty in replicating the same success when that part or component finally goes into production, then that only indicates that the project is a failure. This explains the reason why engineers and designers need to look into all the aspects of the project.  

Another major challenge in 3D printing is time.  Right now, the time and the cost needed to make one component or part may not be enough to sustain a full fabrication project. 

You can’t make use of 3D printing services to take the place of precision machining shops or machinery that makes the top of the line products in a timely fashion.  

The Advantages that Waterjet Cutting Offers

The Advantages that Waterjet Cutting Offers

Waterjet cutting provides a unique process that could offer quality edge cuts while eliminating the need for a secondary finishing process. The machine is flexible, precise, and fast, thus offering a unique set of benefits compared with other techniques for metal fabrication.

What is it, exactly?

Waterjet cutting is a type of metal fabrication technique that uses a carbide nozzle, a high-pressure jet stream of water, and garnet abrasive to cut metals. Essentially, it is a higher and sped-up version of erosion in nature. The waterjet is being mixed with other types of abrasive particles that help speed up such process.

What are the Advantages?

Makes Cuts without Using Heat

Among the most important advantages of using this cutting method is its cold cutting quality. This allows materials to be cut that will be melted, burned, or cracked by other cutting processes. Also, it is a great solution for cutting materials that are more heat-sensitive. With this, costs because of thermal distortion to the machine parts are eliminated. Aside from this, it reduces the risk of fatigue failure which results from process-induced thermal stressing.

Other types of thermal processes could cause warping, harden the surface, and emit hazardous gases. But, a waterjet machine does not experience any thermals tress, thus there are no undesirable results.

Cuts Different Types of Materials

Compared to other types of the fabrication process, waterjet is capable of handling different products or materials that a traditional cutter can. Also, materials like rubber, glass, plastic, rubber, stone, laminated materials or those that have uneven surfaces could all be handled with the use of this technology.

Can Make Complex Shapes

The cutting method is very advantageous, especially in projects that need the ability to make complex shapes. Different materials could be cut into any shape. Additionally, sharp corners, pierce holes, bevels, and shapes that have minimal inner radii and possible. Moreover, nesting, stacking, and tabbing helps optimize materials and reduces the time needed for cutting.

More: water jet machine

Environmentally-Friendly

There is very little to no dangerous waste being produced when using this cutting method. As this danger is avoided, waste disposal cost is also reduced. Skilled operators could cut big pieces of re-usable scrap metals that might have been lost using a traditional cutting method. Aside from this, the cutting process allows for parts to be nested in order to maximize the usage of materials, thus saving the materials by means of minimizing kerf.

A waterjet also makes use of lesser water that you may have thought. The water used in it can be recycled with the use of a closed-loop system.

Indeed, technology has changed everything in today’s time. But the best thing about it is the fact that it has made everything easier for us while giving us the best results.

Finding the Best Packaging Machines

Packaging is one of the most incredible innovative technology that has served industries and people all over the world. Today, you have a wide range of choices and options when it comes to packaging systems and machines. From small to large packaging equipment, they help provide the packaging of different products more appealing and functional.

For large industries, you need the automation packaging. If you are involved in the packaging industry, you must be familiar with the newest and most advanced packaging technology. Choose a packaging machine that is equipped with advanced technology, which decreases human effort and promotes a speedy process. Thus, these machines must have an automated system.

 

Basic Factors to Consider

A packaging machine must have high working speed, good in performance, easy to operate and use, easy to maintain and repair. Its size should also be variable according to the space available.

Take time to research and compare the features, the services, and the rates of the machines. You could easily go online and check out the supplier’s website. It is best that you read customer reviews and feedback to know more about the machine as well as the company.

When you are in search for a packaging machine, it is important that you choose according to its features and not just the price.

 

Features to Look for

Semi-Automatic or Full Automatic

The operational systems available for the packaging machine can be semi-automatic or full automatic. Choose based on your needs, your products, and procedures as well as your budget. There is a difference in the functionality as well as the prices.

 

Productivity

Another crucial feature you want to consider when choosing the best machine for packaging is its production capacity. Make sure that the productivity of the machine meets your productivity demands. Compare the ranges of capacity options of packaging machines available on the market.

Power usage

When choosing a packaging machine, you also want to check out how much power it consumes when using it. You’ll find machines that consume less power, providing you a competitive productivity. These machines could help you save on energy cost.

 

Conclusions

The above factors and considerations are a guide for you to choose the best industrial packaging machine for your commercial purpose. Packaging machines are one of the key investments that you can have for your commercial business and you it is imperative that you are familiar with it. Shelling out substantial funds on the best quality product is worthwhile because it can give you long-term advantages. Spending on the normal ones can create issues and more cost on repairs and delay in production. Invest on the best packaging machine, and you can save your hard efforts, time as well as money.

Tips to Maintain your Concrete Formwork

When talking about concrete structures, a formwork represents almost half the price. It’s a good thing that a concrete formwork is durable and can be used several times, given proper upkeep and maintenance. Here are some of the ways that you can do in order to lengthen the life, as well as the practicality of your formwork.

Carefully Strip the Form

Pry bars or metal bars need not to be utilized on plywood as they can damage the edge and panel surface. Instead, you can opt to use wood wedges- tapping them gradually when needed.

 

Clean and Apply some Release Agents

After the removal, plywood forms need to be checked for wear, should be repaired and cleaned. It should also be spot-primed, re-finished, and slightly treated using a form release agent before you use it again. Make use of a stiff fiber-brush and hardwood wedge for cleaning. Do not use a metal brush as this can cause the wood fibers to wool.

 

Apply Release Agents and Sealants as Directed

Release agents and sealant coatings for plywood can increase the life of the form and help in stripping. There are some panels that need just a light coating. Apply the form release agent days before you use the plywood.

 

Identify the Difference between Coatings and Release Agents

Coatings and release agents could affect the concrete and forms differently. Thus, make sure that you choose a release agent while keeping in mind its effects on the surface of the finished concrete. For instance, there are some types of release agents like silicones or waxes that should not be used where the concrete is to be painted.

 

Patch and Repair the Forms

For prefabricated forms, the plywood panel can be upturned if its gets damaged. Make sure that the tie holes are patched with plugs, metal plates, or plastic materials. The nails need to be detached and fill the holes with plastic wood, patching plaster, or other materials.

 

Handle and Keep the Forms Properly

Be very careful so you can prevent denting, panel chipping, and corner damage during the time of handling. Most importantly, you should never drop the panels. The forms need to be piled flat, back to back, and face to face. They should also be cleaned directly after stripping and should be solid stacked.

 

Take into Consideration the Effects of Chemicals and Admixtures

Many pozzolans and admixtures increase the alkalinity and abrasiveness of the concrete. While phenolic overlays and wood resist abrasion and alkaline solutions, some of the admixtures can greatly reduce the lifespan of the concrete formwork panel.

There are so many things that need to be considered as far as maintenance and proper upkeep is concerned. Following these tips would ensure the best life span and usage of the forms.

 

3D Printers Brisbane: Features and Specs to Know

3D printers come in various types that are developed to build 3D structures and objects. Every kind offers its own uniqueness. If you happen to be looking for some 3D printers in Brisbane, below are some features that you need to check out prior to making your final decision.

Speed

This is one of the most important factors that need to be considered when choosing a 3D printer. No one would ever want to spend so much of their time on a printer that will take forever to finish the job. However, while speed is an important consideration, you should not take the quality of print for granted. Make sure that you get one that has high speed and high resolution.

 

Extruders

Extrusion is the primary process in 3D printing and this involves the melting and placing of a material in layers above of each other. For the number of extruders, they are either in-built or available as an upgrade. You need to keep in mind that it is a critical factor to consider when looking for some 3D printers in Brisbane.

Not all kinds of printers can perform a multi-colored operation. For prints and designs in multi-color, you have to look for a machine that have multiple extruders.

 

Printer Resolution

The print resolution will define the level of details that a printer could get and this is measured in microns. In this case, the smaller it is, the higher will be the level of detail of the objects. If you want your final product to have a high resolution, it would be best to opt for a high-resolution printer as it will have the capability to provide the level of detail that is needed and makes use the right type of material.

 

Size

This is another important factor that should never be disregarded when buying a printer. You need to know the exact size of the structures or objects that you want to print and see it matches the print bed. The size of the print bed will allow you to make a solution that is more product-oriented as various objects could be printed in a single print job.

Moreover, opting for a larger printer will mean higher cost. You need to be very conscious not to compromise when it comes to the specifications. You have to check the printer’s filament diameter before you place your order for the material.

A 3D printer is such a useful technology that so many businesses today are benefiting from. In fact, it has changed how results are achieved as it can provide a more quality one. So, if you are considering to purchase one, you need to be very careful and make sure that the one you will be getting meets your needs so you can achieve your desired results and not end up wasting money.

 

3D Printing Perth: How Important Is It?

Many people think that 3D printing is just a mere fad and only those who are interested in technology are enthusiastic about it. They think that it is something that is not really needed on a daily basis. This could be the case in the past, but not anymore in today’s time.

More designers and engineers are using 3D printers now in different applications, thus people are starting to realize and appreciate the importance of 3D printing Perth. The technology is so important as it capable of transforming consumerism. It empowers people to create their own goods and have a shift in manufacturing power. One this is for sure this technology is here to stay and be a significant part in different industries.

 

Innovations in Healthcare Industry

The innovations brought by 3D printing Perth in the healthcare industry are very evident in different ways. The medical field is benefitting so much from this technology. For example, with this technology surgeons can plan their operations by being able to review and produce the 3D printed replicas. With this method of operation, they can gather a better idea of what the surgery would entail, thus reducing the chances of error.

 

3D Printing in Fashion and Design

Interior and fashion designers are greatly taking advantage of the technology to create amazing products. The industry of fashion is one that embraces the latest trends and now, they can produce stylish high-heels and chunky statement jewelry.

On the other hand, it is now possible for interior designers to build more things- from ottomans to chairs and tables. The technology makes it possible to create more artistic furniture compared to conventional counterparts. The end results are sleek and durable which make them more marketable in the market.

 

Importance of 3D Printing to Investors and DIYers

DIY enthusiasts and Inventors are also benefiting from 3D printing. With this, it has become possible for them to transform their ideas into solid objects. It is also more affordable to use the technology as you only need to print a prototype instead of building one by hand. This definitely costs a lot lesser than to contract a manufacturer to do the job. Especially for low quantity productions, inventors can quickly design, print, and even test their products. This cycle can be repeated for a few times without having to spend so much while doing it faster that having a single item be manufactures the traditional way.

Moreover, printing right from the comfort of their own homes allow inventors to keep their designs a secret. This lessens the risk of a concept or idea from being copied. On the other hand, people can also choose to share their own digital print models online. This becomes an opportunity for like-minded individuals to see and review, or even improve the designs.

Aside from printing and prototype testing, 3D printers are also capable of printing ready-to-deliver products. With the help of 3D printing technology, things, even the ones that are difficult to make can now be created easily.

 

Options for Non Slip Flooring

Regardless of the facility that you specialize in, it is very important that your environment is equipped with a kind of flooring solution that is geared toward safety. It is a must that patients, guests, staff, students, or anyone that comes in the area will have a peace of mind as they know that their well-being is a priority. While it is not possible to have a perfect flooring solution that will guarantee that no slip and fall or any kind of accident will occur, having a non slip flooring in place is one of the best ways to minimize risks.

A Must in Any Setting

For sure, in one way or the other we have experienced to wall in the hallways of a supermarket or somewhere else and suddenly, we lose out footing and we struggled to stay upright. This is not only embarrassing and scary, but can be very unnerving from a statistical point of view.

 

The Different Options for Slip-Resistant Flooring

 

Healthcare

Due to liquid spills and polished tiles, flooring in healthcare settings can be very slippery. Such environment can be very busy and hectic and this is why it is a must for hospitals to choose a non slip flooring solution that is durable and easy to maintain. Some of the most popular options are LVT and rubber. These two meets performance requirements. LVT is tough and very easy to clean. It is also resistant to skidding, which makes it an exceptional option for installations that need a hard surface material. On the other hand, rubber focuses on traction while being sound absorbent and soft underfoot.

 

Education and Corporate

In terms of market segments like corporate and education, having a flooring for the purpose of ensuring quietness and safety is of great importance. In such environments employees and students should be protected from noisy disruptions and falls. Thus, it would be best to make use of carpet tiles or carpet as it is slip-resistant by nature but is still soft. It is also sound absorbing and is capable of blocking out any unwanted noises like heavy foot traffic.

 

Industrial and Retail

For retail and industrial environments, the flooring should not only be slip-resistant and durable as well so it can resist tire marks, oil, fuel, abrasions, forklift traffic, road salt, chemicals, and other contaminants. It is recommended to use floor coatings to make the surface long-lasting, aesthetically pleasing, and cost-effective. Epoxy resin can also enhance facilities, thus accommodating versatile design customization like corporate logos for the purpose of branding and aisle ways. Aside from this, it also offers a very wide range of benefits such as thermal shock-resistance, easy maintenance, as well as rapid flooring implementation that helps minimize downtime.

When it comes to flooring options, it is very important to make the right decision, especially if your main goal is to guarantee the safety of everyone.

Tips in Selecting an Interactive Melbourne Marketing Agency

Digital media has greatly changed the way we do business today. A few years back, business cannot get away with having an average site, a mediocre internet ad campaign, and without having so much social media presence. But today, the consumers can expect businesses to have a very streamlined website where they can get fresh content, better search for what they need, and even engage with others using their social media networks.

Through the years, search engine optimization has been its own discipline and social media advertising is on the track as well. For businesses that are new to this, they will be needing the help of experienced professionals from Mebourne marketing agency to help them create a successful campaign that will engage consumers in exciting and new ways. But how should they choose the right one? Here are some important things that need to be considered.

 

Goals

Do you aim to drive your visitors to your microsite? To increase your ranking in the search engine? Begin with a PPC campaign? Generate new and more leads? You answer to these questions will be helpful in narrowing your search. Do not waste your time searching without clear goals in mind and do not get duped in the process of searching by not having a full understanding of what it is that you really want for your business. You and your Melbourne marketing agency will be very happy as you have defined goals from the start.

 

Competition

What are the marketing tactics of your competitors? Are they reliant on paid search, display, organic, or something else? Where will you be getting a competitive edge? It would be best if you have a focused strategy than a blanket strategy to neutralize the competition. What is your prospect agency suggesting? What seems very attractive in short-term basis might not be the best solution in the long-term.

 

Change

Are you willing to change something about your business image? If not, this could limit the number of agencies that will be willing to work with you. Each agency will be offering a variety of approaches to achieve your business goals. However, make sure that you know your objectives before you make your final decision.

 

Expertise

What is the prospective that the agency is specializing in? Do you know their current clients? What is the kind of clients that they work with? If the company is working with businesses that are similar with yours, then it can be the right one for your needs. As marketing agencies also have their own niches, be sure that you take your time in finding the right one.

By being able to choose the best Melbourne marketing agency for your needs, you will be able to generate new leads, increase your website’s traffic, and improve your sales.